Watch a Video Tour of LayerZero's Paint Line
At LayerZero Power Systems, every decision is made with one purpose in mind: reliability. Whether it’s designing the next generation of Static Transfer Switches or refining the manufacturing process, the company is always focused on improving speed, quality, and performance.
Built In-House, Designed for Precision
LayerZero’s new powder coating line was developed entirely in-house by the company’s fabrication and engineering teams. By integrating this process under one roof, LayerZero gains full control over coating quality, scheduling, and inventory readiness.
“Keeping everything in-house will allow for us to have a much more consistent product process,” said Justin Merkel, Fabrication Lead at LayerZero Power Systems.
LayerZero's New In-House Paint Line
The Finishing Process, Step by Step
- Stage One: Alkaline cleaning removes oils and residues.
- Stage Two & Three: Dual rinse cycles ensure cleanliness.
- Stage Four: Zirconium conversion coating boosts adhesion.
- Dry-Off Oven: Prepares parts for coating.
- Nordson Paint Booth: Automated spray with Erie Powder.
- Cure Oven: 16 minutes under 900°F panels.
- Final Inspection: Minimum 2.8 mil thickness verified.
What It Means for Customers
- Consistent Quality
- Stronger Inventory Readiness
- Operational Flexibility
About LayerZero Power Systems
LayerZero Power Systems, based in Aurora, Ohio, is a leading manufacturer of mission-critical power distribution products under the LayerZero® brand.
Learn more at LayerZero Power Systems.