Designed for Low Maintenance: Engineered to Endure
At LayerZero Power Systems, every design decision is guided by one clear objective: reduce maintenance demands and extend product longevity. From the internal architecture to the external enclosure, we engineer our systems to perform reliably for years—with minimal intervention.
Passive Convection Cooling
LayerZero solves heat problems without relying on fans. Our convection-cooled exhaust system handles loads up to 1200 A, providing efficient heat dissipation with no moving parts to fail. The advantages include:
- No nuisance alarms
- No filters or fuses to replace
- Fuseless power and control power architecture
This fanless design minimizes risk, increases longevity, and dramatically reduces maintenance needs.
Precision-Machined Hardware
LayerZero hardware is engineered for long-term mechanical reliability. We use CNC-machined cap screws and engineered disc springs to ensure bolted connections maintain constant torque over time—even through thermal cycling.
Connections without disc springs are prone to loosening and permanent deformation. With our design, deflection is absorbed and spring tension returns to normal after load events, preserving structural integrity.
Maintenance-Free Brazed Joints
Brazed joints are virtually maintenance-free. By permanently bonding metals with a filler alloy, they offer strength, corrosion resistance, and a clean appearance—without the need for retightening or servicing. These joints are found in inaccessible areas of LayerZero equipment and are insulated to preserve integrity throughout the system life.
- Strong and durable
- Corrosion-resistant
- Maintenance-free
Watch: How Brazed Joints Are Made
The Net Benefit: Lower Operating Costs, Higher Reliability
By eliminating common maintenance points—fans, filters, bolts that loosen, and joints that corrode—LayerZero systems deliver superior long-term value. With fewer service calls, greater uptime, and components that are built to endure, our products are made for mission-critical reliability.
LayerZero: Designed for reliability.