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LayerZero Power Systems Corporate Headquarters Expansion Project

LayerZero 2023-2024 Expansion Project Timeline

Aug '23Sep '23Oct '23Nov '23 Dec '23Jan '24Feb '24Mar '24
Permitting
Site preparation
Foundation
Framing
Roofing
Exterior finishes
Interior finishes
Equipment Installation
Start Up

LayerZero Corporate Headquarters Expansion Project Overview

LayerZero Power Systems, a leading provider of reliable power solutions, is expanding its primary manufacturing facility in Aurora, Ohio. The expansion is a direct response to the growing global demand for LayerZero's innovative and reliable power systems, and demonstrates the company's commitment to industry leadership in operational reliability and technological innovation.

The new facility will be located adjacent to LayerZero's existing headquarters and is expected to open in Q2 2024. The expansion will create over 30-40 new jobs and feature state-of-the-art production lines that will enable LayerZero to meet the growing demand for its products and services.

LayerZero's power systems are used in a wide range of applications, including data centers, telecommunications, and industrial manufacturing facilities. The company's products are known for their reliability and safety. LayerZero's commitment to quality and innovation has made it a trusted partner for customers around the world.

The expansion of LayerZero's Aurora manufacturing facility is a significant investment in the company's future and in the future of the power industry. The new facility will allow LayerZero to meet the growing demand for its products and services, and to continue to develop and innovate new power solutions.

LayerZero is optimistic about the future of the mission-critical power industry, and the expansion of its Aurora manufacturing facility will position the company to continue to lead the industry in operational reliability and technological innovation.

LayerZero Expansion Project - Construction Updates

Building the Future with LayerZero: A Vision in Progress

Witness firsthand the transformative expansion of LayerZero® headquarters, a monumental project that's laying the groundwork for a future powered by unparalleled reliability and technology in mission-critical power distribution.

Construction progress February at the LayerZero Expansion Project
Construction Progress at LayerZero headquarters February 12, 2024.

The roof installation is in-progress.

Progress continues on the LayerZero Power Systems expansion project. Enjoy a first look inside the building.

Roof installation progress at the LayerZero Expansion Project
Roof installation progress.
Roof installation progress continues at the LayerZero Expansion Project
Roof installation progress.

The roof installation begins.

Watch a video of the LayerZero Power Systems expansion project.

The roof is being installed at the LayerZero Expansion Project
Roof Being Installed.

The skeletal frame of the expansion at LayerZero® headquarters rises.

Watch progress of the LayerZero Power Systems expansion project.

The steel frame is being installed at the LayerZero Expansion Project
Steel Beams Being Installed.

Steel Beams Rise at LayerZero Power Systems Headquarters!

Steel beams are starting to rise at LayerZero HQ! Watch progress in the video below.

The Foundation Is Being Poured at the LayerZero Expansion Project

Concrete at the LayerZero Power Systems expansion project is being poured. The next generation of mission-critical power distribution starts here!

The Foundation Is Being Poured at the LayerZero Expansion Project
Foundation Being Poured at LayerZero HQ.

Witness the transformation as LayerZero's expansion project enters its foundational phase

LayerZero's expansion is taking root, one sturdy concrete pour at a time.

Foundation Work Continues

Foundation work continues on the LayerZero Power Systems expansion project.

Foundation work continues at LayerZero headquarters in Aurora.
Working on Building the Foundation.

Concrete Posts are Being Installed

Work continues on the expanded LayerZero Power Systems headquarters. Concrete posts are currently being installed.

Concrete posts are currently being installed at LayerZero headquarters in Aurora.
Working on Building the Foundation.

Starting to Build The Foundation

This image showcases the ongoing expansion project at the LayerZero Power Systems headquarters in Aurora, Ohio. This initiative will significantly increase the company's capacity and infrastructure, contributing to its continued growth. Workers are diligently laying the foundation for the new building. The project's completion in 2024 will provide LayerZero with much-needed space to accommodate our thriving business and further our position as leaders in the mission-critical power distribution industry.

Working on Building the Foundation.
Working on Building the Foundation.
Looking toward the LayerZero headquarters
Looking toward the LayerZero headquarters.

Finalizing Leveling the Foundation

Construction workers at the LayerZero Power Systems expansion project use heavy machinery to prepare the foundation, getting ready for the next phase of construction.

Finalizing Leveling the Foundation Angle 2
Making Progress at LayerZero Headquarters Construction.
Finalizing Leveling the Foundation
Finalizing Leveling the Foundation at LayerZero Headquarters Construction.

Drain Tile Installation

Workers are trenching to lay the drain tile. Once the trench is dug, they will place the drain tile in the bottom of the trench and backfill the trench with soil or gravel. The drain tile will redirect the water away from the construction site.

Drain Tile Installation at LayerZero Headquarters Construction
Drain Tile Installation at LayerZero Headquarters Construction.

Dirt Removal Continues

Excavation crews are quickly removing topsoil from the LayerZero expansion site to prepare for the foundation. The foundation crew is on track to pour the concrete foundation soon. The project is on track for completion in Q2 of 2024.

Dirt Removal Progress
Dirt Removal Progress at the Expanded LayerZero Headquarters.

LayerZero Expansion Project on Track, Ground Leveling Progress

As the image shows, significant progress has been made on the leveling process since last week. The majority of the ground has now been leveled, and the crews are now working on the final touches.

Once the ground is leveled, the foundation crew can begin pouring the concrete foundation. This is a complex and time-consuming process, but it is essential for the structural integrity of the new building.

LayerZero Expansion Project Ground Leveling Progress
Ground Leveling Progress.

Leveling the Ground

With the ground clearing stage of the LayerZero Power Systems expansion project complete, crews are now hard at work leveling the ground for the new building. This is a crucial step in the construction process, as it ensures that the foundation is laid on a sturdy and stable surface.

The leveling process involves using a variety of heavy machinery, including bulldozers, graders, and rollers. The bulldozers are used to remove any remaining debris and to create a rough grade. The graders are then used to create a more precise slope, and the rollers are used to compact the soil and create a smooth surface.

Once the ground is leveled, the foundation crew can begin pouring the concrete foundation. This is a complex and time-consuming process, but it is essential for the structural integrity of the new building.

The LayerZero expansion project is on track for completion in Q2 of 2024. The new building will provide the company with much-needed space to grow and expand its operations, and it will create new jobs in the local community.

 

LayerZero Expansion Project Ground Leveling
Panoramic view of the LayerZero construction site with survey crews leveling the ground.

Progress Continues to Removing Dirt, Leveling Ground

The LayerZero expansion project is progressing well, with significant progress made on removing dirt and leveling the ground. This work is essential to prepare the site for the construction of new facilities and infrastructure.

LayerZero Expansion Project Progresses with Dirt Removal and Ground Leveling
LayerZero Expansion Project Progresses with Dirt Removal and Ground Leveling

LayerZero Expansion Project Construction Site on a Muddy Day

The image shows an aerial view of the LayerZero expansion project construction site on October 9, 2023. It is a muddy day, but the crews are still hard at work removing dirt. In the foreground, there are several large excavators and dump trucks. The excavators are loading the dirt into the dump trucks, which are then hauling it away. In the middle ground, there is a large area of cleared land where the new building will be constructed. In the background, there are several existing LayerZero buildings. The crews are making good progress on the expansion project, even though the weather conditions are not ideal.

Making progress on the expansion project
Making progress on the expansion project

Ground is Being Leveled and Dirt Is Being Removed

LayerZero's 2023 Expansion Project is underway in Aurora, OH! Ground is being leveled, dirt is flying, and our new manufacturing space is taking shape.

Dirt Being Removed at LayerZero HQ
Dirt is Being Removed at LayerZero HQ

Preparing the Foundation for the Expanded LayerZero HQ

Work continues on the expanded LayerZero headquarters in Aurora, Ohio. Progress has been made on leveling the ground, and piles of dirt are ready to be removed. In addition, adjacent space behind the site has been cleared and is ready for leveling.

Ground Leveling at the Expanded LayerZero Headquarters
Ground Leveling at the Expanded LayerZero HQ

Leveling the Ground

A busy construction site at LayerZero Power Systems corporate headquarters! Excavators and bulldozers are leveling the ground, and there are several piles of dirt and gravel scattered around the site.

A busy construction site at LayerZero Power Systems corporate headquarters
A busy construction site at LayerZero Power Systems corporate headquarters

Foundational Work Continues

Work continues on building the foundation of the LayerZero Power Systems expansion project. Dirt is being moved by bulldozers and dump trucks and piled into mounds, and brush is being chipped and cleared away. The LayerZero expansion project is progressing well.

Foundational Work continues on the Expansion
Foundational Work continues on the Expansion
Branches being chipped to clear the site
Branches being chipped to clear the site

Interactive Panorama of the Expansion Project on 8-2-23 (click & drag, or swipe)

Groundbreaking on the LayerZero Power Systems corporate headquarters expansion has started

The anticipation has been building, and now the moment we've all been waiting for has arrived: the LayerZero Power Systems expansion project at Danner Drive is officially underway!

This momentous occasion marks the dawn of a new era for LayerZero, as we expand our manufacturing capacity to meet the growing global demand for our power reliability solutions. With the groundbreaking ceremony behind us and construction crews already hard at work on the foundations, we can now begin to look forward to our new facility, which will be a state-of-the-art hub for innovation and manufacturing excellence.

This expansion is more than just a physical expansion of our footprint. It is a reflection of our commitment to our customers, our employees, and the communities we serve. It is also a testament to the strength of our team and our unwavering dedication to providing the world with the most reliable power solutions in the world.

As we embark on this exciting new chapter, we want to thank everyone involved.

Groundbreaking has started on the LayerZero expansion project
Groundbreaking has started on the LayerZero expansion project
Groundbreaking with the company headquarters in the background
Groundbreaking with the company headquarters in the background

LayerZero Power Systems Headquarters Expansion Project Approved

We are thrilled to announce that the approval process for our eagerly anticipated LayerZero headquarters expansion project has come to a successful conclusion!

The road to approval has been both challenging and rewarding. Our team, along with the support of various regulatory bodies and local authorities, has navigated through every obstacle, ensuring that our expansion aligns with the highest standards of safety, reliability, sustainability, and innovation.

This milestone reflects the dedication and unity of our internal teams, our external partners, and the Aurora community. Together, we have overcome hurdles and transformed our vision into a reality.

With approvals in hand, we are ready to move forward with the next phases of our expansion project. Our mission remains steadfast: to create a state-of-the-art headquarters that not only enhances our operational capabilities but also fosters a dynamic and inspiring work environment for our employees.

We invite you to stay tuned for further updates on our headquarters expansion journey.

The LayerZero 2023 Expansion Project Before Groundbreaking
The LayerZero 2023 Expansion Project Before Groundbreaking
Key Highlights of LayerZero Expansion Project

Key highlights of the building expansion project include:

  • Enhanced Manufacturing Capability: The new expansion significantly enhances LayerZero's manufacturing capacity, allowing for the production of a larger volume of state-of-the-art power systems to meet the growing demands of our customer base.
  • Advanced Production Technology: The additional manufacturing space is equipped with cutting-edge production technology, ensuring each LayerZero Power Systems product meets the highest standards of quality and reliability.
  • Streamlined Production Process: The expansion allows for a more streamlined and efficient production process, ensuring timely delivery to meet the needs of our customers.
  • Economic and Community Benefits: In addition to strengthening our production capabilities, the expansion will generate new employment opportunities, supporting local economic growth and community development.